And this will help to avoid bad tooling design, machine down times and too much scrap. Further more we brought roll forming software copra to make sure our design high precision. Top view of a loadmatching uprofile in a 3d roll forming line rotation and translation of stands in one roll forming station 2. Optimization of the springback in roll forming process. For a number of years now our headquarters in germany, data m sheet metal solutions has been thinking about expanding its selection of services so that it can better communicate the expertise constantly being developed to its customers all over the world. The program imports data directly from copra rf and it provides essential information about forces, torques, stresses, strains and a 3dvisualization of the final product showing possible later deformations. Ing stefan freitag and is specialized in the field of sheet metal processing. Copra profilescan desktop innovative and costefficient quality control.
Readytouse simulation models manuals for the creation of an example model additionally, roll formers. A number of ubending processes are also analyzed in order to determine the springback level. Our software is so easy to use that practically no learning curve is required. Using copra rollscanner and the corresponding software solutions not only avoids these problems, but above that also optimizes the production process. Our innovative copra profilescan desktop is the ideal device for quality management of roll formed profiles. Above that, the module calculates the influence of further factors like material thickness and shows the distribution of longitudinal deformations in areas of compression as well as the occurring material curvatures in the forming areas. The copra rf software technology provides a powerful software package for every roll form designer. These include design activities, analysis of roll forming. It is already used and trusted by hundreds of customers worldwide, including our own design professionals. Creo elementsdirect modeling base sheet functionality duration. With the copra fea rf module data m continues to supply highly efficient software packages tailored to the roll forming industry. Copra rf comprises all the experience of our longserving employees that are not only software devolopers or engineers, but rather genuine roll forming experts. The lip width should be about equal to the metals thickness. Due to intelligent and linkedup soft and hardware, our data base is fully integrated in design and optimization processes respectively.
In 20, the company introduced a new line of automated roll forming equipment for the emerging cold formed steel market, focusing on the low rise residential and commercial market. We have advanced copra software design from germany to ensure the perfect designing of the roll forming machine. The material used in this roll forming process is mgal alloy. Copra rf has been global market leader in the field of roll forming software. Using additional modules like copra rf roll design allows to cover the entire rollforming process chain.
Copra rf allows the designer to design simple as well as highly complex open or closed profiles, tubes, trapezoidal sections or drawing rings in a professional way. Improve the usability of the software from a roll forming industry perspective. Copra provides a sidebar that guides you in selecting the proper tool. Software simply roll design software by roll forming. Copra rlm is more than just a roll management software. Profil enables quicker working and cost reductions in planning, design, calculation and drawing of the profile, the flower pattern bending steps and the roll tooling. The advantage of this is that it pinpoints potential forming problems, and predicts actual strip shape at each roll stand. That is not only because we make the design process as effective as possible for. Probable defects on product, such as springback, twist, thinning, wrinkles, etc. This gives us the ability to test our roll tooling on a virtual tooling tryout mill before the mill is even built on the shop floor. Recent customer surveys suggest, copra rf can save you 50% or more in time alone per roll tool design, compared to our nearest competitor. Most of our team members have rich experience in roll forming machinery. Copra rf comprises the entire engineering process of roll forming from.
China professional manufacturer of roll forming machine for racking, cable tray, highway guardrail, steel silo, solar strut channel, door frame, etc. Roll design and simulation software data m uk sheet. Edge treatments for roll formed parts the fabricator. With the rich experience and sophisticate technology, wuxi levor roll forming machine co. In 2003, rollkraft purchased copra fea rf data m software gmbh software. The leading roll form design and fea simulation software copra rf and copra metalbender for autocad and inventor worldwide. With accurate and fully automatic roll search, you will not only prevent delays, but also assemble an entire roll set easily and quickly.
After the process, your staff members can either manually adjust the contours or let the softwarecalculate the optimal roll gap. For these purposes, we developed a corresponding feature for our software. Copra rf software for roll forming whole process chain of roll forming copra rf comprises the entire engineering process of roll forming from calculation and flower design to roll tool design, part lists and tool production. Beamforming is a key technique that is used to improve the signaltonoise ratio of received signals, eliminate undesirable interference sources, and focus transmitted signals on a specific location. Roll forming procedures, pre and postprocessing steps can be optimally calculated to improve the forming process as a whole using copra fea rf software from data m, which visualizes and verifies the production process within a virtual environment. Copra fea rf is used to simulate the roll forming operation. The leading roll form design and fea simulation software copra rf and copra metalbender for autocad and inventor. Why copra rf is superior to any other rollforming software. With the latest release of copra rf 2019 our team have worked on new features tailored to the requirements and needs of todays roll forming designers. These new features improve the workflow, making it more efficient and dynamic further still.
Copra rf software technology open sections profile design. Data m, copra, roll forming machine believe industry. This includes such crucial information like forming forces, driving torques as well as pressure and tension conditions. The company has been developing and distributing the worlds leading software solutions for roll forming copra rf, copra fea rf and sheet metal bending. And in 2003 we moved to wuxi city, jiangsu province, with 900 square meters plant. Copra rf has been global market leader in the field of roll forming software for some years now, with the latest release of copra rf 2019 our team have worked on new features tailored to the requirements and needs of todays roll forming designers. The program calculates the entire process including pre and post operations and screens for possible design errors. Copra roll design service customer proximity is exceptionally important data m expands its business all over the world. Based on the design and simulation of the ubendings roll forming process, the bending and springback regulations are investigated. Here is how its done, with the following key features.
We have been adjusting our cad software copra rf for many years to the needs of rollforming manufacturers. Roll forming is a continuous bending operation in which sheet or strip metal is gradually formed in tandem sets of rollers until the desired crosssectional configuration is obtained. Because forming rolls cant bend a small, stiff lip, the rolls squash the lip. In the area of roll forming equipment bora is one of the leading russian manufacturers. Profil can reduce cost while planning, design, calculation and drawing of profile, flower pattern bending steps designing, and roll tooling. This method needs two alternating squashing passes for both the top and bottom edges. Blech india 2019 in mumbai we are looking forward to giving you a live demonstration of our newly released copra rf and copra fea rf software during the blechindia in mumbai. As soon as a set of rolls is designed in copra rf, the complete set of rolls aswell as auxiliary devices are transferred into the fem simulation program. Keep track of everything in complex forming processes. Copra rf covers the whole roll forming process chain and provides tailormade software solutions for tube makers and profile manufacturers alike. By contactless and nondestructive measurement with only one camera, it is particularly costeffective and able to measure the whole visible cross section. It is suitable for both simple and complex as well as open and closed rollformed cross sections.
Making roll formed profiles with discontinuous cross sections 2. Specifically created for the tube, pipe, and roll forming industry, this software simulates the roll tooling design in order to predict the final result of the strip. Profil is the roll form design software for every manufacturer of cold roll formed profiles or seamed tubes from sheet metal and for designers of roll formers and tube mills. Whats new in copra rf 2019 roll forming the future. Copra rf 2019 improved workflow for an even more efficient and dynamic roll design. Roll forming services is proud to introduce simply roll design software. Checking material thickness during the forming process. Measuring roll gaps particularly in tube production, deviations can occur despite correctly manufactured rolls. China manufacturer of roll forming machine for 30 years. All of our products comply with international quality standards. Some of them even have more than 20 years experience in design, producing, installation and after sales service. Beamforming is at the heart of modern wireless communications systems such as 5g, lte and wlan, and is used in sensor arrays in radar, sonar. Copra rolllifecyle management roll forming the future. The choice of vertex software for bora machines was not accidental.
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